Specific materials for example glass, steel and wood usually mean that companies will use specially designed machinery. In addition to having to hire fully trained machine operators who know exactly how to operate these pieces of equipment. Thus one can safely assume that in deciding to undertake composite machining clients may not necessarily be one of the easiest decisions especially if one is not experienced.
Besides the somewhat obvious detail that manufacturing with composites is a rather dusty and messy process, which is hard on equipment or machinery. But when applying accurate techniques as well as tools so as to perform these operations ideally there should be minimal or no problems encountered in the process. Misconceptions usually arise when companies surmise that these thermo-set composite materials, due to their smaller density when compared to that of steel, are easier to cut through.
Companies should understand that the same strategy that is employed to cut steel and aluminum alloys cannot be used. However, the majority of companies simply decline to work with this type of material because of the large amount of dust that epoxy resins or fiber shavings leave while being cut. But these dust particles can also be reduced by installing dust collection vacuum-type systems.
One particular company advises that any process that is normally done on metal can similarly safely be carried out by normal steel machinery as well. The key element when doing this is to ensure that the process variables employed matches the task and material on hand. Similar to how one will need to adjust techniques from steel to aluminum; this is no different.
There are one or two adjustments as well as attachments that can be added to existing gear like toggle clamps intended to fit steel extensions of any lathe. These clamps enable one to mount composite tubes onto the lathe without distortion or possible damage occurring. If the ends need to be bevel then a machine equivalent to a router can be purchased; it uses a high rpm motor together with carbide burrs; it does the same job as a lathe but in a fraction of the time.
A leading firm gave a few tips on what they have found to work. First and foremost the differences in material must be taken into account, for instance glass fiber is cheaper yet harder wearing on equipment whereas carbon creates a larger amount of dust. Fiber-wound materials can be compared to wood as they both have a grain; it is recommended to treat that one cuts along the grain of these substances.
Additionally, making straightforward adjustments to machinery will also work. Adjusting the angle of the blade for cutting will improve the profiles neatness. Moreover it will also reduce how quickly the blade wears out, which should ideally be high speed diamond or else carbide coated.
So, in actuality if one merely pays attention to the necessary adjustments then all composite machining clientele can be confidently accommodated. Several websites will assist one in gaining useful insight into these procedures. But, essentially, if the right adjustments or techniques are applied, it should be easy.
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